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Deep Drawn Stamping of a Copper Liner for the Military/Defense Industry

Deep Drawn Stamping Copper

A military/defense customer needed a copper liner, which we manufactured using a deep drawn stamping process. For the project detailed below, our team at Volkert Precision Technologies, Inc. used decades of metalworking expertise to provide a solution. We paid special attention to the manufacturing standards used in qualifying us as a certified ISO 9001 manufacturer.

We used customer supplied part specifications and used 2D CAD during the design phase. For production we used a Waterbury Farrel transfer press for precise fabrication. Each copper cone liner is made of 0.040” thick copper with a diameter of 1.400” and height of 0.850”. The part was constructed in both primary and secondary processes. Statistical process control, among our other methods, was used for error reduction/elimination, guaranteeing high performing processes and output. Our advanced deep drawn stamping allowed for stringent tolerances including concentricity within ± 0.001”. Using deep drawn stamping minimizes waste and strengthens the metal's structure for stronger part production. We make over half a million of these parts annually.

Volkert specializes in swift turnaround times and excellent quality for our deep drawn stamped copper liners. Further details about the project are listed below. Contact us for more information.

Highlights of Deep Drawn Stamping Copper Project

Product Description 40mm Projectile
Progressive Die Stamping Capabilities Applied/Processes Primary:
Deep Drawn Stamping

Secondary: Side Piercing
Tumble Deburring
Equipment Used to Manufacture Part Waterbury Farrell Transfer Press
Overall Part Dimensions Diameter: Ø 1.400”
Height: 0.850”
Tightest Tolerances Concentricity within 0.001”
Material Used Copper - Material Thickness: 0.040”
Material Finish Tumbled Smooth and Bright
Additional Facts Stamping Features: Cam Actuated Side Slotting
Special Feature: With Desiccants to Prevent Corrosion
In process testing/inspection performed Dimensional Inspection, Visual Inspection
Patrol Inspection, Statistical Process Control
Industry for Use Military/Defense
Volume 600,000+ per Year
Delivery/Turnaround Time 4 Weeks
Delivery Location United States
Standards Met Customer Specifications, 2D CAD Drawing
ISO 9001
Product Name Liner
Why did you choose this project to show case? Military Part. Deep Drawn, SPC Capabilities
 
 
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